The Pesticide pellet production line, a process of turning raw materials into pesticide pellets for pest control, is similar to a complete feed pellet plant from crushing to packaging. Our 5t/h pesticide pellet plant is welcomed by more and more people, featured by small investment and strong applicability.
5t/h Pesticide Pellet Processing Technology
Key Working Parts in 5 t/h Pesticide Pelletizing Line
※ Crushing
According to the productivity of the pesticide pellet plant, the production
line adopts a fine grinding hammer mill, which can crush various materials such as bread, wheat, peanuts, corn, etc. into reasonable and applicable sizes that cater to the tastes of different animals. It is characterized by advanced design, beautiful appearance, and stable performance.
★ Adopting SKF bearings, stable performance, low working temperature.
★ Using coupling directly drive, scientific and reasonable arrangement of hammers, and clearance between hammer and screen, ensuring uniform fineness of the final products.
★ Integral base design, beautiful appearance, high structure strength.
Fine Grinding Hammer Mill Technical Data
Model | Power | Capacity | Hammer Qty | Rotor Diameter | Spindle Speed |
SDH-ZW40A | 37/45kw | 5-7 t/h | 56 | φ560/φ570mm | 2980r/min |
※ Mixing
Mixing is a crucial procedure before making pesticide pellets, adding corresponding drugs(the good state of the additive is powdery) into the material evenly can directly affect the pellets’ quality and insecticidal efficiency. SSHJ series double-shaft mixer, your optimal choice, has high mixing speed, a short mixing time, and ensures the mixing process evenly and homogeneously.
★ High mixing speed, short mixing period, 30-120s/batch.
★ High mixing uniformity, CV≤5%, no products segregation.
★ Equip with return air duct, without dust leakage, environmentally friendly.
SSHJ Series Feed Mixing Machine Technical Data
Model | Effective Volume | Capacity | Mixing Time | Mixing Evenness | Power |
SSHJ1 | 1m3 | 500kg/ Batch | 30~120s | CV%≤5 | 11/15kw |
※ Pelletizing
Pelletizing process plays a vital role in the production of pesticide pellets. Differing from flat die pellet mill, ring die pellet mill is suitable for large-scale industrial production. Featured with high-quality pesticide pellets, large productivity, and low consumption.
★ The main transmission adopts a gear drive with high precision, which makes the production increase by 20% compared with the belt drive.
★ Adopt imported high-quality bearings & oil seals, ensuring the whole machine runs with high efficiency, stable performance, and less noise.
★ The feeder adopts a frequency conversion motor to guarantee the pellets’ quality.
★ A variety of hole diameters for selection, high-quality ring die with long service life.
★ Adopt international advanced snake-like spring coupling, featuring by novel & compact structure, safe performance, and low malfunction.
Ring Die Feed Pellet Mill Technical Data
Model | Capacity | Main Power | Feeding Power | Conditioner Power | Rotating Rate |
SZLH320 | 2-5t/h | 37kw | 0.55kw | 2.2kw | 305rpm |
※ Cooling
The counter-flow cooler is specially designed for cooling larger-size extruded pesticide pellets, which discharge from the pellet machine with high temperature and moisture. After cooling, pesticide pellets are conducive to handling and storage.
★ Taking advantage of the counter-current cooling principle to cool the high-temperature pellets, avoiding direct contact with cold air and hot-pellet, preventing pellet surface cracking.
★ Using a closed wind feeder, large inlet air area, remarkable cooling effect.
★ Low energy consumption, easy operation.
Pendulum Counter-flow Cooler Technical Data
Model | Capacity | Volume | Power |
SKLB2.5 | 5 t/h | 2.5m3 | 1.5+0.55kw |
※ Sieving
Rotary Sieve aims at sifting and classifying pesticide pellets or semi-finished products. After sieving, the quality of the final products will be improved.
★ Belt-driven sieve plate for emphasizing balance and low noise. The end of the sieve plate is an improved elastic support with less vibration.
★ Enhanced machine base ensures equipment operation is stable and safe.
★ Improved steel rope hanging structure avoids wire wear.
Rotary Sieve Technical Data
Model | Sieving Area | Power | Capacity |
SFJH100X2C | 1000×2140mm² | 2.2kw | 6-12t/h |
※ Packing
The Automatic Packing system is designed to protect pesticide pellets from dampness, dust, and mildew. It is suitable for large and medium-scale pesticide pellets production.
★ No weighing hopper structure can reduce the height, compact and convenient installation.
★ Using all-digital intelligent weighing control instrument, high weighing precision and speed, stable and reliable operation.
★ Reasonable design for easy maintenance.
Automatic Packaging System Technical Data
Model | Weighting Scale | Capacity | Power |
SDBY50 | 20-50kg/bag | 360-540bags/h (40kg/bag) | AC380v/3kw |
※ Electric Controlling
With the combination of centralized monitoring with on-site control, the electric controlling cabinet can directly reflect the running status of all equipment, current, and speed of major equipment in the production line. Featured by accurate handling, equipment failure alarm, and fault location, it allows maintenance personnel to rule out the failure and resume production quickly.
5 t/h pesticide pellets production line is designed for large and medium-sized pesticide factories or industries for pest control. We are always ready to customize a complete pesticide pellets line for any size. If you are interested in pesticide pellets plant, please contact us for details.